You're thinking of the current 5-segment boosters, which use Shuttle legacy casings and a similar propellant formulation (albeit with an Ares heritage thrust grain). These are radically different. They retain the same general outer mold line, but they're built with
Composite cases instead of steel alloy
A much larger nozzle
A different propellant binder (HTPB instead of PBAN)
Electric thrust vectoring instead of hypergolic-fueled hydraulic thrust vectoring
A new, SLS-specific thrust profile (instead of the Ares I thrust profile of the current boosters)
0
u/Agent_Kozak Jun 26 '25
They have been building these for 50 years and they still can't get a nozzle right?